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Learn why MIG, pulsed MIG, TIG and pulsed TIG are the ideal choices when welding sheet metal. When welding thin metal, the main objective is to avoid warping, burn-through and excessive heat-affected zones while still ensuring the weld has enough mechanical strength for the application.
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Sand the weld flat with a metal angle grinder or Dremel tool. Try using an angle grinder fit with an abrasive flap wheel, for instance. Wait at least 30 seconds for the weld to finish cooling, then hold the wheel up to each spot.
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